Wednesday, October 21, 2009

Catching Up

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This last "blog-cycle" began with truck problems. I had my Dodge serviced at Pep Boys in Fontana, and paid them handsomely to drain all the fluids and replace them with the best synthetics available. The transmission got drained, but unfortunately did not get refilled. I guess it speaks well of the ruggedness of the 5 speed New Venture NV4500 transmission that it did not fail for almost a 1000 miles. It also did not make any noise until it just quit shifting. It did finally give up just outside of Mountainair, NM, which, of course, was my destination.
I flew home the next day and got our other truck (the Ford F150 which is now my wife's favorite transportation) and drove back.
While I was home I made an internet purchase of a rebuilt NV4500 from an outfit in Tempe, AZ. (Transplant Transmissions Plus) Paid for it in advance with Visa (thank God), and made arrangements to pick it up in Tempe on my way back to New Mexico. When I got there there was no transmission for me to pick up (excuses, excuses) so I left empty handed with their hollow
promises to ship my transmission, at their cost, in not more than two days. Several days of fruitless phone calls later, with nothing but excuses and out right lies to show for it, I canceled the purchase and had the tranny rebuilt at B&G Truck Salvage in Albuquerque. While the transmission was out I bought a new clutch and had it installed also. So five weeks and $2100 dollars later, my big Dodge was back in service, and good to go for probably as long as I am. ________________________________________


When I got back out here after my birthday break, I decided to add on to the existing shack enough more floor space to allow us to put off building the barn for a few months. Nothing ever goes completely as planned, but at least I have made a good start. Here are some pictures just to show that my heart is in the right place.


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Beginning the foundation for deck and shack expansion for more storage and shop space.
There is still going to be a barn, but that will have to wait until next spring.


This method of building a wooden foundation takes longer but results in a very sturdy structure.


The floor joists are all cut to the same length, 15 feet, 5 inches. Combined with the 7 inch thickness of the foundations that nets out exactly 16 feet, so the plywood floor panels don't need to be cut to length. The joists are supported at the midpoint by a cross beam made of 4x4's sandwiched between two 16 foot 2x8's. The cross beam added excellent rigidity to the floor. Two anti-twist nailers were glued and nailed between each pair of joists, and the joists were individually screwed to the cross beam with 3 1/2 inch square drive deck screws.
The post holes were left unfilled until enough joists had been installed to insure that the platform would be level and square. That was verified when the floor panels were laid down. Runout in 16 feet was less than 1/8 inch, and the panel junctions are all firmly supported by nailers and joists.
Platform level has been proven several times by standing rainwater and heavy morning dew fall which has to be swept off to allow the deck to dry.


The finished 16 foot square floor frame was so satisfying to look at it took me an extra day to start installing the plywood panels.

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With a good rigid structure to build on, the side deck (42 feet) went much quicker and was easier to level and square. Again the joists were cut to the same length (7 feet, 5 inches) and were used to exactly position the interior Rim Joist. Each joist was glued and fastened with four deck screws at each end. In many places I pilot drilled the screw holes to guide the screws into awkward places and to prevent splitting.

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I used Redwood stain for water proofing, but the stuff is expensive and I don't think it makes as durable a surface as good ol' deck paint which costs half as much, so I am going to overcoat the whole deck and much of the other structure with Barn Red.


The perimeter foundation beams are made with 2x8 interior and exterior Rim Joists sandwiching 4x6 pressure treated posts and beams. All glued and closely spiked with big galvanized ring-shank nails. Once those things are driven in half their grip length if you bend it, you just have to straighten it out and try to drive it the rest of the way, 'cause you and three other guys with a crow bar ain't gonna pull it out.


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This porch is on the hot and windy west side, so the eaves are wide (4 feet) and the roof is pitched only three inches in 12 feet. Today's rain proved that the drainage is good. The rafters are 2x8 on 16 inch centers, with box beams and double rafters at stress points, so snow load won't be a problem.


Painting the bottom side of the roof panels with white roof coating before putting them up gives the resulting structure a much more finished look.


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The Barn Red and Chestnut Brown on the front door of the shack will be the base color scheme for this little building.

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When it rains, as it has done quite a bit lately, it really comes down and all work comes to a stop. It frequently likes to pretend it's a tornado, but it's not!


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Too much water was getting away,

-- so I built a small berm to try to hold some. This is the beginning of our small pond.

Just beyond the berm is the area I have been working on leveling for the truss and pole barn.
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My wife and I have also decided that we will use the metal arch building after all, but it will be built on a wooden foundation with a crusher fines floor instead of a $15,000 + concrete slab. It can be bolted and grouted on a properly built wooden foundation just as safely as being set in concrete. I'll put it up myself, arch by arch, using my tractor and a sliding adjustable scaffold, which I can design and build myself.

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Tim Hardin, my distant cousin, and master of the "Extend-a-Hoe" backhoe, broke through two 6 inch thick layers of black alabaster to make the hole for the RV septic tank. He has done so many of them that when I set the tank on sand and leveled it in the bottom of the hole, the inlet of the tank was exactly positioned to meet the code requirements for angle of fall and depth below grade.


----and the new 300 gallon septic tank to support the RV.

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Sharon is eager to learn, and she looks good doing it.



Russell and Sharon are soul-mates. When she's here he is never more than a few feet away. (The tractor wasn't running)

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I said, "Russell, smile for Sharon." and I was honestly astounded by his reaction.



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The revised figure: six months older and forty pounds lighter. Referring to me, not the septic tank
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A Characiture done by local artist, Klaus Ernst. My friends say he captured my "essence". My wife agrees. ...Oh, well.

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The wonderfully subtle texture of the sky in New Mexico sometimes changes minute by minute. The next two pictures were taken just one minute, and about 45 degrees of azimuth apart (the second one is more westerly).


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That's all I have to show and tell for now. I'll try very hard to not let it be so long before the next one.
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Saturday, July 25, 2009

Close Work

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When I first introduced the tractor to the ranch I knew nothing about controlling the box blade (Gannon) or the front loader either, but consistent practice in areas where I can screw up without doing any irreparable damage has brought me to the point where I can get in close, work slowly and carefully, and produce good results.
The ground to be covered by the carport was very rough and did not drain at all, but six passes with the loader and Gannon gave me a smooth, gently sloping work surface, and a great deal of satisfaction.


These pictures are out of chronological order, having been taken during the rainy days near the end of June 2009, but it was important to me to include them. I like illustrations of personal development, whether the development is mine or someone else's.

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Monday, July 20, 2009

Fourth of July 2009

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I just wanted to pass on some of my flag pictures from the ranch. The wind was 25, gusting to around 40mph and the flag was snapping like firecrackers.






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Sunday, July 19, 2009

An Update for July

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My wife says this picture defines me at age 68. After almost three months out here I feel stronger and wake up each morning feeling better than I have in years. There must be something in the air and in the dirt that re-invigorates a neglected body.

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On Sat, July 25, 2009 at 9:43 AM, Terry Chancellor wrote:

Well Dave, you appear to be having a great time, however, in the photo you look like a goat herder. I enjoy your posts.

Hi Terry,
Well, I tried the 10 gallon hat. It Liked to have baked my brains. And I tried the straw hat, but it had to be tied on. With both of them I spent so much time with my hat in one hand and my bandana in the other that I couldn't get any work done. Then I cut up some tee shirts. you get three head bands by cutting the body of the tee shirt into three equal strips from the lower hem to the arm pits. That worked ok for a while keeping the sweat out of my eyes, but one day I severely sunburned the top of my head and decided to add the bandana for the extra protection. The combination works really well. It absorbs sweat very well and gives back cooling in the wind. Turns out goat herders got it right several thousand years ago.
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I try to work some every day with the tractor. It makes quick work of the standing dead wood.




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Our canine friends and protectors:

Cleo

Russell and Rocky
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When Sharon was here we did some clean up, and one rainy day we had our first outdoor fire.

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As you can see the interior of the green shed needed some attention also,

so I built some shelves from plywood, furring strips, and 1x4 stock.

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Good hard rains near the end of June have given us some new grass in the last few weeks.
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There has always been a need for shade and shelter from the rain, so I put other things aside and completed the carport that I began last year.


I sheathed it with 3/4 inch exterior plywood and placed glued/screwed 2x4 splice blocks to better withstand the wind, and also to bear the weight of a future sleeping platform. There are lots of nights out here when when sleeping outside would be a real treat. Especially during the meteor showers.


It makes a very deep shade when the sun is high and bright.

The area under roof is 16 x 24 and perfectly shelters the Gator and trailer.


I was surprised and pleased to find out the Gator would pull the trailer so easily. At first I only hooked it up to see if I could reposition it more quickly than hitching it to the truck. Now I use it all the time and have left it connected for daily chores and moving concrete and lumber.

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I made some modifications to the well house and plumbing to allow pumping straight into the horse trough. My understanding of the electrical control and hookup of the well pump and pressure system was less than perfect so my first attempt was not successful. A quick call to Walter Elliott got me squared away. Naturally I forgot to get a picture of the overboard flow in operation.

But it does put out a nice flow when the pump is running.

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The large gray box in the back of the reefer van is our wood stove, given to us by our neighbor Tim Hardin. It will make my workshop habitable this winter.

I included the picture above so you could get an idea of the size of the stove. It's made of 1/4 and 3/8 inch steel plate and lined with fire brick. I estimate its weight at over 300 pounds. Tim Hardin and I got it in the reefer by horsing it into the tractor front loader and hoisting it up.

Sharon says it's beautiful just as it is, but I have in mind a new color scheme using black, green, and gold high temperature manifold paint.
The two silver knobs on the door fronts are adjustable vents, and it has a huge control damper in the flue attach box.

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Improvements to the place continue even though at the end of many a day no really outstanding changes are visible.
Here the torque box is complete, sheathed with 1/2 inch CDX, and coated with bright white elastomeric coating for waterproofing while waiting for the roof over the trailer to be done.

Redwood waterproof stain dresses up the raw plywood considerably.

And a fresh coating for the front porch as well.

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The next phase of construction has already begun. I'm adding a 24x24 room to the front of the green shack. It will incorporate the existing 8x16 porch into the new room for the sake of economy and in order to get it done, lined, insulated and heated by the time cold weather gets here. My conservatively optimistic estimate for a completion date is the end of September. My wife is coming out the last two weeks in September to help me with the finishing touches.
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And I got from Amazon a powerful new circular saw to allow me to cut 4x lumber in one pass without having to roll it or get awkward in high places.

Technical Details:

Uses a 10 1/4 inch thin kerf blade; comes with 77 Skil saw motor, 10 1/4 inch blade, and guard kit (assembled)

Has 3-3/4-inch depth of cut and will cut any 4X material in one pass.

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The beam structure that resembles a red saw horse is the foundation for the east wall of the new room. The rest of the foundation will be equally massive, supported at 4 foot intervals by pressure treated 4x6 posts set 30 inches deep in 5000 psi concrete, and bridged together with 2x8 and 4x4 lumber. The floor joists will be supported at their mid-span point by a post and beam structure running perpendicular to the joists.

The floor corner by the front stoop where the wood stove is to be installed will be reinforced to take the weight and protected from the heat with concrete backer board and a layer of brick. The wall behind the stove and the ceiling area will also be fireproof. The double wall chimney is common out here so I'll have no trouble getting guidance for the installation if necessary.


I have made the decision to install an electric composting (low water use) toilet to service my workshop. No septic system will be required as both liquid and solid waste is reduced by the composting process. For some reason there are very few composters in our part of New Mexico, and I have not found any contractor or plumber who is familiar with them. So I will just have to plow fresh ground.--------------------------------------------------------------------------------------------------
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